Detroit diesel series 60 exhaust manifold torque specs

Series 60 2002 engines are equipped with a new compact gear train assembly. The third time i had to replace the manifold i had enough. Used exhaust manifold for detroit diesel series 60 ddec vi 14. On diesel engines, the intake charge air is routed to the individual cylinders by an intake manifold that is bolted to the cylinder head with seven bolts. Air intake pressure sensor series 60g engine detroit. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Problems with series 60 detroit diesel engine it still runs. If exhaust gas leaks are detected, contact the detroit diesel customer support center for further information 35925800.

This is a 1993 international cabover we are parting out. The detroit diesel series 60 is a inline6 fourcycle diesel engine that was first produced in 1987. Detroit diesel series 53 torque specifications pc industries. Apply 207 kpa 30 psi air pressure to the cylinder head and immerse the head in a water bath heated to 8293c 180200f. What are the torque specs for a series 60, detroit engine exhaust. Detroit diesel series 149 torque specifications pc industries. Series 60 detroit diesel engines catalog page 265, exhaust manifold groups. Nutspecial self locking nut 10si alternator, 4060, 5481. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. The threepiece exhaust manifold with fey rings should not be cleaned prior to inspection.

Intake manifold bolts 2325 ftlbs oil pump bolt 2328 ftlbs. What are the torque specs for a series 60, detroit engine. A leak will eat away the surface of the exhaust port, and if you wait too long to fix it youllalso have to replace. The series 60g natural gas engines use a wide range sensor that allows pressure measurement under conditions of either manifold vacuum or boost. Aftermarket exhaust manifolds for detroit diesel series 60.

The sixcylinder engine already produces 425 horsepower but a few simple modifications can increase that even further. Detroit diesel series 60 specs, bolt torques and manuals. The intake manifold is sealed to the cylinder head with three 2port. The series 60 egr system will be supported in the near future. For specific application information and slave piston clearance settings, refer to the jacobs engine brake for detroit diesel engines application guide, pn 4770, which can be found on. Detroit forum intake manifold torque 5305 on 20120531. Bully dog exhaust manifold 199503 detroit series 60. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single smooth pull of the wrench. Exceptions metric fastener torque specifications note. Detailed component view of threepiece exhaust manifold with fey rings. Detroit diesels inline 6 cylinder series 60 engine has been a success from the start of production in 1987. Almost by definition, truckers have always been practically obsessed with engine reliability fuel mileage.

If it is necessary to replace individual sections of. This is a very common problem on the detroit engines. Visually inspect the exhaust manifold for cracks, especially in the bolt clamp areas. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the chat window at the bottom of the page if an agent is available. The first number in the model series designation refers to the number of cylinders, and the second 71 the nominal displacement per cylinder in cubic inches, a rounding off of 70. Detroit diesel series 60 complete exhaust manifold nonegr. The diesel turboboost pressure sensor retaining bolts are m5 x 30. Detroit series 60 engine bolt torque specs on all fixya.

This inline, 4cycle, 6cylinder diesel engine uses the innovative ddec electronic fuel control system to provide engine management reports, answering the high demand for a fuelefficient heavyduty engine. If the manifold is leaking, be sure to replace it as soon as possible. Any help with avoiding surprises or oops would be greatly appreciated. Series 60 ceramic coated exh manifold for detroit 9503. See more nos detroit diesel exhaust manifold 671 51473. I had replaced my manifold 2 times and the gasket 4 different times and even had the so called upgrade done to help if from leaking. Detroit diesel dd series fuel system manual, 3 pages click to download. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as its industry trump car. Need the torque specs for intake and exhaust manifold. Apparently, the original springs allowed injector plungers to float at high rpm. The detroit diesel series 71 is a twostroke diesel engine series, available in both inline and v configurations. Leaks oil at exhaust manifold to vocational, technical or tr. The popular detroit series 60 engine was introduced in 1987. There is so much heat right there at the exhaust manifold because of the small size of the stock turbo.

Turbo bolts 43 ft lbs, band clamps, 912 ft lbs if this helped you, please hit accept,as this is the only way i get. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. For your convenience, please use the product links below to shop our inventory. Fastener type torque spec main cap bolts 6070 ftlbs outer main cap bolts 3540 ftlbs. Detroit diesel electronic unit injectors diesel engine. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Attach an air hose to the fitting on the thermostat opening cover plate. Weve got an 06 freightliner fld 120 sd with a 60 series detroit. Looking for torque specifications for detroit diesel engines. How to increase horsepower on a detroit diesel series 60. Complete exhaust manifold for a detroit diesel series 60 nonegr engine. Is there a one piece manifold available for this engine. What are the torque specs for detroit 60 series engine 12.

Detroit diesel series 60 service manual pdf download. The flagship detroit dd15 is the perfect longhaul, heavyduty diesel engine. If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. The detroit diesel series 60 is offered in three versions. Detroit series 60 engine rebuild kits, overhaul kits. Introduced in 1987, the detroit diesel series 60 does well in fueleconomy tests and is considered as one of the most costeffective vehicles of its kind. Detroit diesel supplies an upgrade kit pn 23528939 for series 50 and 60 injectors that consists of a spring 11mm longer than the original, a camfollower retainer and new holddown screws. These manifolds are the fastest flowing pieces available for the series 60 12. Theres a pretty strong air leak at one of the slip joints on the exhaust manifold. Want to know some details about a 1999 k104 kenworth prime mover detroit series 60 6 cylinder 500hp turbo diesel engine model 6067pk62 1.

Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. You will notice quicker turbo spool and higher power output and economy from your engine. The mating surface of the manifold and cylinder head is machined. Detroit diesel series 60 cylinder head bolts prior to 2002 torque 250 285 nm, 184 210 lb. Detroit diesel series 60 engine specificsations, spec sheets, workshop repair manuals. This device is a pressure sensor that sends an electrical signal to the ecm. Email to friends share on facebook opens in a new window or tab share on twitter. How do i adjust the jake brakes more braking on a 1999 detroit series 60. Listed below are the steps to inspect an assembled threepiece exhaust manifold for cracks, excessive soot, wear, distortion, and stretched or stress bolts. The ecm lab the detroit diesel series 60 ddec iv ecm duration.

Detroit diesel dd series specs, bolt torques and manuals. Detroit diesel series 60 exhaust manifold front 23537116. The series 60g air intake pressure aip sensor is threaded into the intake manifold. Good, used exhaust manifold off of a detroit series 60 12. Boltflywheel housing to gov housing inline boltoil pickup tube. Leaks oil at exhaust manifold to turbo gasket and exhaust pipe to turbo clamp. On oct 11, 2008, a question titled series 60 exhaust manifold leak 3148 was added to the detroit forum on diesel talk.

Follow crosspattern bolt torquing sequence and multiple stage process leading up. This manifold is still installed on the engine and will be removed and shipped at time of purchase. Series 60 ceramic coated exh manifold for detroit 0407. Engine parts maintenance tip from internet diesel duration. On may 31, 2012, a question titled intake manifold torque 5305 was added to the detroit forum on diesel talk. Series 60 torque specification exceptions detroit diesel. We offer exhaust system components for detroit diesel series 60 11.